Meet the Meltio
MPS500B

Shorter Wavelength.
Higher Precision.

The next evolution in metal 3D printing. Powered by bluelight laser technology and built on FORCE Automation’s proven turnkey platform, the MPS500B delivers unmatched precision, superior material control, and flawless results in even the most reflective metals. Fully enclosed, robot-driven, and production-ready — it’s everything the future of manufacturing should be.

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A fully enclosed, self-contained system that includes everything you need to start printing. Clean, safe, and production-ready from day one.

The integrated multi-axis build platform allows for advanced part orientation, optimized toolpaths, and complex geometry printing.

Designed to move with the robot to enable full freedom of motion & consistent quality across every layer.

The Bluelight Laser Deposition Head harnesses a shorter 450 nm wavelength for superior energy absorption in reflective metals like copper and aluminum.

Key Tech Features

Cell Size

13 ft x 8ft x 10ft

Laser System

1000w
9 x 450nm
Direct Diode
Lasers

Materials

Nickel Alloys
Steel Alloys
Titanium
Copper, Gold
& More

Cooling

Closed loop
water cooled
chiller included

Max Weight

Holds up to 1100lbs

Electrical

200 240V
3W PE

9kW Peak
2 5 kW Avg

Laser System:

Blue Laster (Higher absoprtion and power efficient; wider range of compatible materials than IR)
1000W 9 x 450 nm direct diode lasers

Printhead:

Robot Mounted 20.5 to 23 kg

Printhead Size (WxDxH):

262 x 272 x 572 mm

Control Unit:

Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm. Separate wall mounted 27″ HMI

Cooling:

Water-cooled deposition head. Chiller Included.

Print Envelope:

Depending on robot’s reach

Process Control:

Melt Pool Camera & Closed-loop, wire modulation

Power Input:

200/240 V 3W+PE 380/415 V 3W+N+PE

Power Consumption:

9.2 kW peak 2-5 kW avg.

Slicer Software:

Meltio Space 1-year subscription included

Feeder System:

Quad-point traction servomotor feeder, frictionless liners

Wire Feedstock:

Diameter: 0.8-1.2mm / Spool Type: 8S300
External wire drum ready

Product Configurations:

Single or Dual Wire

Compatible Materials:

Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium, Copper Alloys, Gold Alloys, and more.

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Keep Cool

Meltio MPS500 with Cooling technology

Even Under Pressure

Enhance your build quality with the optional active cooling bed upgrade—engineered to regulate substrate temperatures throughout the printing process. This upgrade minimizes warping, improves adhesion, and enables better thermal control for heat-sensitive or large-format metal parts. It’s ideal for maintaining dimensional accuracy in high-performance applications.

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Meltio Optional Chiller

Stay Ice Cold

Upgrade to a dual-chiller system for enhanced thermal control during long or high-power builds. This optional second unit boosts cooling efficiency, reduces heat fatigue on components, and ensures consistent deposition even in the most demanding metal print jobs. Perfect for extended production runs or working with heat-intensive materials.

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Frequently Asked Questions

The MPS500 is a fully integrated, turnkey robotic metal 3D printing cell developed by Force Automation. It uses Meltio’s wire-laser Directed Energy Deposition (DED) technology and a 6-axis ABB robotic arm to produce high-quality metal parts with speed, precision, and repeatability.

Both systems share the same enclosed, plug-and-print design, but the MPS500B features a bluelight laser printhead. The blue laser offers greater energy absorption for reflective metals like copper and aluminum, enabling finer resolution and lower heat distortion.

These systems support a wide range of welding wire materials, including stainless steel, mild steel, titanium, Inconel, aluminum, and copper—ideal for aerospace, energy, defense, and repair applications.

Yes. The MPS platform is designed for hybrid workflows, allowing users to combine additive and subtractive manufacturing processes. This is especially useful for part repairs, feature enhancements, and post-processing precision.

Force Automation offers fully enclosed, self-contained cells that are pre-configured for immediate deployment. Each unit includes integrated cooling, a multi-axis build platform, and remote-ready software—reducing setup time and maximizing efficiency.

Force Automation delivers fully turnkey solutions that blend advanced robotics, additive manufacturing, and intuitive software into one cohesive system. Unlike traditional integrators, we handle everything in-house—from design and installation to training and support—ensuring a seamless, high-performance solution that works right out of the box. Our focus is on reducing complexity, accelerating deployment, and helping manufacturers scale smarter.

Force Automation’s Meltio Cells are powered by ABB 6-axis robotic arms but also support integrations with other major brands like KUKA, FANUC, and Yaskawa through Meltio Space software.

The MPS500 operates on 208–240V three-phase power and has a compact footprint designed for small-to-mid-size manufacturing floors. It is fully enclosed, ventilated, and safe for use in industrial and lab environments.

Yes. Force Automation provides comprehensive installation, training, and ongoing support to help teams get up and running quickly. Remote diagnostics and troubleshooting tools are also included with every system.

Absolutely. In addition to selling turnkey systems, Force Automation specializes in custom robotic integrations for advanced manufacturing workflows. Whether you need a specialized print cell or a multi-cell production line, our team can help engineer a tailored solution.